This service manual is for Still R70-16, R70-18, R70-20 Diesel LPG Forklift. Including service, repair, removal, installation, disassembly, assembly, troubleshooting and other required information. So this manual will make your repair work smoother and easier. It is the perfect solution for you, at a great price, and including many useful information for all technicians, mechanics. Actually it is suitable for everyone who wants to repair, learn, work in the field of repairs. Still R70-16, R70-18, R70-20 Diesel LPG Forklift Trucks Service Repair Manual
Ident No. 171121 – 10.2008
Type of Manual: Service Manual
Total Pages: 136
Models Covered:
Still R70-16, R70-18, R70-20 Diesel/LPG
R7094
R7095
R7096
R7097
R7098
R7099
Manual Contents:
Product information
Foreword
About the R70 1.6 – 2.0t
Symbols Used
Safety instructions
Securing the fork carriage
12 Internal combustion engine
Internal combustion engine
Engine unit
Diesel engine
SDI general technical data
VW – Diesel engine
Engine control unit ECU – two-part
0B2 engine speed transmitter
0B4 suction pipe pressure transmitter
0B5 needle stroke transmitter
9E13-16 engine glow plugs
Exchanging the toothed belt Diesel VW SDI -TDI
Toothed belt – wearing parts
LPG engine
LPG general technical data
VW LPG -2.0 litre BEF
Engine control unit (ECU)
Electronic ignition system, overview
Replacing the toothed belt
Toothed belt -wearing parts
13 Internal combustion engine – attachment parts
Cooling system
Coolant
Coolant pump
0B1 coolant temperature transmitter
Coolant regulator
Diesel fuel system
Fuel injection system
Fuel injection system -checking the voltage supply
Checking the injection timing
Injectors
Injection pump
0B3 fuel temperature transmitter
0B3 control valve travel transmitter
0B3 fuel quantity actuator
0Y1 fuel cutoff valve
0Y2 valve for start of injection
LPG system
LPG system
Evaporator function – gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Shut-down due to lack of gas
Maintenance and inspection regulations
Servicing the LPG filter
Servicing the 30-bar excess pressure safety device
Testing CO level in exhaust gases
Evaporator- maintenance
Checking the evaporator for leaks
High-pressure reliefvalve- 1.7 bar
LPG cylinder/tank
LPG cylinder
14 Internal combustion engine – exhaust system
Exhaust system LPG
Lambda control system
Lambda sensor
Three-way catalytic converter
56 Display elements
Display
Console – Operation
Programming mode
Password level 0
Password level 1
Password level 2
60 Electrics / Electronics
General
General technical data
Calibration R70
Parameter management
Drive mode driving behaviour Availability
Drive mode driving behaviour Description
Electrical system
Current sensor
Fuse plate
Fuses
Relays
Battery and accessories
Starter battery
Traction and working hydraulics control
A4 control unit
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